Shot Blasting Machine Applications

Applications of Shot Blasting Machines

1. Metal Surface Cleaning
Shot blasting machines were originally developed in the foundry industry to clean cast steel and iron castings by removing sand, rust, and scale. The high-speed, dense particle beam emitted by the machine effectively removes contaminants such as rust, welding slag, and oxide scale, improving the surface smoothness and hardness of the metal. This process enhances paint adhesion, improves internal metal quality, and extends service life.

Nearly all steel castings, gray castings, ductile castings, and iron castings require shot blasting. Beyond cleaning, shot blasting serves as a crucial preparatory step for casting quality inspection. For example, large gas turbine shells must be shot blasted before non-destructive testing to ensure accurate results. In the foundry industry, shot blasting is essential for detecting surface defects such as pores, slag cavities, sand adhesion, and peeling.

Shot blasting is also used for non-ferrous metal castings (e.g., aluminum and copper alloys), not only to remove oxide scale and detect surface defects but also to remove burrs, improving the casting's surface quality and decorative value.

2. Strengthening Metal Parts
Modern metal strength theory emphasizes the need to increase the density of dislocations within metal. Shot blasting is a highly effective method for achieving this, significantly strengthening metal parts. This process is particularly crucial for parts that cannot be strengthened through phase transformation or those requiring additional reinforcement. Common parts such as molds, gears, machine tools, and tractor components benefit from shot blasting to improve strength and hardness, meeting the increasingly demanding technical requirements of modern engineering.

3. Surface Roughening in Construction & Manufacturing
Shot blasting is widely used in industries like construction, stone production, cement bricks, decorative aluminum, and stainless steel to roughen surfaces. This process replaces older, energy-intensive methods such as firing and etching.

4. Surface Roughening for Coating and Plating
Shot blasting is also used to roughen the surfaces of aluminum alloy and plastic parts, improving the adhesion of coatings or electroplating. It can enhance surface texture, appearance, and even increase friction coefficients in certain applications.