Shot Blaster

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Shot Blaster
Product Description:

A shot blaster is a walk-behind, self-propelled machine that cleans and profiles concrete floors, steel decks and asphalt by throwing steel shot at the surface inside a sealed head, then recovering the shot and the dust in the same pass. A rotating blast wheel does the work while the head stays closed against the floor, and the machine travels at up to 25 m/min with one operator walking behind it. Five models span 200–800 mm working width, 14–38 kW and 80–450 m²/h on concrete.


How a Shot Blaster Works

A sealed head instead of an open nozzle. The blast wheel turns inside a head that is held against the surface, so the abrasive is thrown, strikes the floor and is picked up again without crossing open air. That single design choice explains most of what follows. There is no containment tent, no respirator zone around the operator, and no spent abrasive left on the floor to sweep up afterwards.

One pass, three jobs. As the head moves, three things happen at the same time. The wheel throws steel shot at the surface; the shot and the loosened material are captured at the head; and an airstream carries the mixture to a separator that returns reusable shot to the wheel and sends dust to the cartridge filter. Because recovery happens in the same pass, the machine does not need a second run or a separate vacuum crew.

Travel and steering. Drive is horizontal and self-propelled, with working speeds between 0.5 and 25 m/min depending on model. Travel speed is the main setting the operator works with: slower means more impacts per square metre and a deeper profile, faster means higher output on light work. The upper limit of 20 m/min on the 800 mm model is a deliberate trade for width rather than a limitation of the drive.

Dust collection on board. Every model carries an integrated blowback cartridge dust collector. Cartridges are cleaned by reverse air pulses during operation, so the machine does not need to stop for filter cleaning, and the collected dust leaves the site in the hopper rather than in the air.


Shot Blaster or Grit Blasting?

Open grit blasting and a shot blaster are used on the same substrates and are not interchangeable. Grit blasting reaches anything a nozzle can point at — vertical faces, undersides, internal profiles, complex steelwork. It also puts abrasive into the air, which means containment, respiratory protection, silica controls and a spent-abrasive disposal route.

A shot blaster makes the opposite trade. It only works on surfaces the head can sit on, which in practice means horizontal concrete, steel and asphalt. In return the abrasive is steel shot, recovered and reused inside the machine, and the dust ends up in a cartridge filter rather than in the work area. On a bridge deck, a plant floor or an airport apron, that difference decides whether the job can run as a one-machine, one-operator operation or needs a full blasting enclosure.


YD Series: Working Width, Power and Productivity

Model

Working width (mm)

Productivity on concrete (m²/h)

Total power (kW)

Travelling speed (m/min)

Machine weight (kg)

YD200

200

80

14

0.5–23

160

YD270

250

120

18

0.5–23

335

YD550

550

300

29

0.5–25

595

YD600

600

330

29

0.5–25

630

YD800

800

450

38

0.5–20

770


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Product Description

How to choose. These are not five machines of different technology; they are one machine in five widths, and the choice is decided by access and area before it is decided by output.

  • YD200 (160 kg, 400 mm body) is the only model two people can carry. Its value is not output but reach: lifts, service ducts, gaps between equipment and edge finishing are where a 550 mm machine physically cannot go. Where a client buys for open floor and edges together, the usual combination is one wide model for the main run plus a YD200 for edges, rather than a YD200 alone covering the whole floor.

  • YD270 (335 kg) is the compromise when manual handling is no longer possible but the area is still modest. Above roughly 1,000 m² it is more economical to step up to the 550.

  • YD550 and YD600 share the same 29 kW and identical overall dimensions, differing by 50 mm of width and 30 m²/h. The deciding factor between them is not the 10% output but whether the plant room, goods lift and doorway admit a 720 mm body.

  • YD800 (980 mm body, 770 kg) is the bridge-deck and large-plate model. It needs a clear passage of at least 1.2 m and a forklift or crane on site.

Predicting output. Productivity figures are for an unobstructed run, so an overlap allowance has to be applied before computing a shift: about 1.35 at 600 mm width and 1.25 at 800 mm. A YD800 at 450 m²/h therefore covers roughly 2,900 m² in an eight-hour shift, not 3,600 m².


Where a Shot Blaster Pays for Itself

  • Bridge deck waterproofing. Removing laitance and opening the surface before the membrane goes down, on decks that cannot be brought into a workshop.

  • Plant, warehouse and car park floors. Floor renovation and coating removal on large slabs where the machine can run continuously and the only labour is the operator.

  • Runway, apron and highway surfacing. Line marking removal, asphalt bleeding treatment and skid-resistance restoration, done at night without closing the whole surface.

  • Steel plate and tank bottoms. Mill scale and coating removal on plate and storage-tank floors where the surface is horizontal and reachable.

  • Concrete scarifying and anti-slip work. Creating the profile that a topping, screed or anti-slip coating needs to bond to.


    Surface Profile and Acceptance

    Concrete work is accepted against the ICRI Concrete Surface Profile scale, normally CSP 3–7; steel work is accepted against Sa 2½ (ISO 8501-1). Which end of the CSP range is reached depends on three settings the operator controls — steel shot size, travel speed and the number of passes — so the grade is specified first and the machine set to it, not the other way round. On a floor where a coating supplier has named CSP 4, that is the acceptance criterion, and the trial area is where it gets proven before the full run starts.


    • e 35–60 days after receipt of order for standard configurations; non-standard voltage and export crating are scheduled separately.

    • Quotation scope complete set — blast system, dust collection and the wear parts configured for that model. Freight, insurance, duties and third-party inspection are excluded.

    • Installation not included; quoted at USD 135 per man-day, overseas travel borne by the buyer. Self-installation is supported with remote guidance and does not affect the warranty.

    • Warranty 12 months from the final acceptance certificate, normal wear parts excluded. Two years of wear parts are recommended on site.

    • Response quality issues answered in writing within 24 hours; engineers dispatched within 7 working days of a written request.

    • Voltage built to the destination standard; motor selection confirmed in writing at order.


      Technical Specifications


      Q: How long is the lead time?

      A: 35–60 days after receipt of order for standard configurations. Non-standard voltage, export crate packing and vessel booking are re-confirmed separately and can extend it.

      Q: What does the quote include?

      A: The complete set: blast system, dust collection system and the wear parts configured for that specific model. Ocean freight, insurance, import duties and third-party inspection are not included.

      Q: Does it include installation and commissioning?

      A: No. It is quoted at USD 135 per man-day, with overseas travel borne by the buyer. You can also install it yourself or through a third party — the factory acceptance test still happens before shipment, remote guidance is provided, and the warranty is unaffected.

      Q: What is the warranty period?

      A: 12 months from the final acceptance certificate, excluding normal wear parts. Any quality issue is answered in writing within 24 hours.

      Q: Can you make it to match our voltage?

      A: Yes, 380 V/50 Hz, 440 V/60 Hz and other standards. The exact specification and motor selection are confirmed in writing at order time, because power ratings can differ between voltage variants.

      Q: What surface roughness can be achieved?

      A: ICRI CSP 3–7 on concrete and Sa 2½ (ISO 8501-1) on steel. The grade actually reached is set by shot size, travel speed and the number of passes; we prove it on a trial area before the full run.

      Q: What are the requirements for the access route?

      A: Body width is what matters: 400 mm on the YD200, 720 mm on the YD550 and YD600, 980 mm on the YD800. The 800 mm model needs a clear passage of at least 1.2 m and a forklift or crane; the YD200 at 160 kg can be carried by two people.


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