EN
Wire Rod Shot Blasting Machine is a continuous through-feed type surface treatment equipment, specially designed for descaling, derusting, surface strengthening, and pretreatment of wires and bars. It is widely used in the entire metal processing workflow (pre-drawing preparation, surface modification, pre-coating treatment), with core advantages of high efficiency, automation, and stable processing quality.
As a specialized machine for batch surface treatment of metal wires, it mainly includes two types: single wire shot blasting machine and coiled wire rod shot blasting machine, suitable for derusting, descaling, and surface strengthening of different wire forms.
Working Principle
Feeding Stage: The wire is drawn by external power, roughly straightened by a pre-straightener, and then enters the cleaning chamber to ensure linear passage through the blasting zone.
Blasting Treatment:4–6 high-speed blast wheels (impeller speed: 1500–3000 rpm) generate centrifugal force to accelerate steel shots/abrasives to 60–80 m/s, forming a dense projectile flow that impacts the wire surface uniformly at 360°, efficiently removing oxide scale, rust, oil, and other contaminants.
Auxiliary Treatment:
Purge System: High-pressure air removes residual shots and dust from the wire surface.
Dust Collection System: Collects and filters dust to meet environmental emission standards.
Discharging Stage: The cleaned wire is delivered through a guide device, presenting a uniform metallic surface.
Abrasive Circulation: Steel shots go through a closed-loop cycle: screw conveyor → bucket elevator → separator (centrifugal screen/wind sorting) → shot storage tank, with an abrasion loss as low as 0.5–1% per hour.
Wire Shot blasting machine | Bar tube Shot blasting machine | |||
Model | QJM-1 | QJM-2 | QJM-1 | QJM-2 |
Material Diameter | 6.5mm-25mm | 16mm-36mm | 16mm-60mm | 20mm-80mm |
Speed | Max 120M/min | Max 80M/min | Max 30M/min | Max 30M/min |
Power | 18.5-22Kw | 18.5-30Kw | 15-18.5Kw | 15-22Kw |
Number | 4 | 4 | 3 | 3-4 |
Shot diameter | 0.3-0.8mm | 0.3-0.8mm | 0.3-0.8mm | 0.3-0.8mm |
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Key Features of the Machine:
1. Efficient Cleaning and Synchronous Strengthening: Multiple shot blasters are arranged in a circular/symmetrical layout, ensuring no dead ends in abrasive coverage, with a removal rate of over 95% for scale and rust.
2. High Adaptability and Stable Durability: Replaceable guide sleeves are suitable for wires of different diameters (Φ3-25mm) and compatible with materials such as carbon steel, stainless steel, and alloy steel.
3. Environmental Protection & Safety + Intelligent Control: The two-stage dust removal system (cyclone + bag filter) achieves a dust emission of ≤10mg/m³, complying with national standards.